PRO/CESS
PRO/CESS is a gender-sensitive, fully customised and additively manufactured bike seat. In contrast to determined products, the concept embraces an open source process that focuses on the particular needs of users and rejects gendered standards.
scroll or find the concept paper here
The process follows the principle of input/algorithm/output. The input is formed by the individual data of the users, which is gathered decentrally with an app. Utalising simple image recognition technology, a 3D model of the butt is created. Corresponding ergonomic data is then derived and additional preferences are entered.
Based on this, the algorithm adjusts the shape, size, padding and look of the saddle in the CAD model and is constantly optimised with new data sets. Print data for FDM and SLS printing is then generated and made available as output.
Finally, users have the choice of printing the saddle themselves, sharing the order in the maker community or ordering the saddle from a microfactory.
A database of butts
To investigate the relationship between gender and design, a field study was conducted, and the Instagram community was asked to provide their butt imprints. The data was collected in compliance with data protection regulations and fed into an algorithm to generate 3D models and derive comparable parameters. The study analyzed more than 40 butt imprints, and the results showed that there is a wide range of butt geometries. The most relevant factor in determining ergonomic design - the distance between the sitbones or ischial tuberosity - could not be separated based on gender. This research demonstrates that gender-sensitive design is a viable concept.
Field driven TPMS-Structures
Additive manufacturing enables precisely controllable volume structures to further develop conventional paddings. The cell size of the gyroid structure is used to determine the density and thus the general indentation hardness of the padding as a function of weight and seat position. For the comfort zones in the ischial tuberosities and pubic tuberosities, the cell size is adjusted with the use of so-called field-driven ramps.
